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Managing Disruption Risks in Supply Chains

Production and Operations Management 2005 14(1), 53-68
There are two broad categories of risk affecting supply chain design and management: (1) risks arising from the problems of coordinating supply and demand, and (2) risks arising from disruptions to normal activities. This paper is concerned with the second category of risks, which may arise from natural disasters, from strikes and economic disruptions, and from acts of purposeful agents, including terrorists. The paper provides a conceptual framework that reflects the joint activities of risk assessment and risk mitigation that are fundamental to disruption risk management in supply chains. We then consider empirical results from a rich data set covering the period 1995–2000 on accidents in the U. S. Chemical Industry. Based on these results and other literature, we discuss the implications for the design of management systems intended to cope with supply chain disruption risks.

Sustainable Operations Management

Production and Operations Management 2005 14(4), 482-492
Operations management researchers and practitioners face new challenges in integrating issues of sustainability with their traditional areas of interest. During the past 20 years, there has been growing pressure on businesses to pay more attention to the environmental and resource consequences of the products and services they offer and the processes they deploy. One symptom of this pressure is the movement towards triple bottom line reporting (3BL) concerning the relationship of profit, people, and the planet. The resulting challenges include integrating environmental, health, and safety concerns with green‐product design, lean and green operations, and closed‐loop supply chains. We review these and other “sustainability” themes covered in the first 50 issues of Production and Operations Management and conclude with some thoughts on future research challenges in sustainable operations management.

Managing High‐Tech Capacity Expansion via Reservation Contracts

Production and Operations Management 2005 14(2), 232-251
We study capacity reservation contracts between a high‐tech manufacturer (supplier) and her OEM customer (buyer). The supplier and the buyer are partners who enter a ‘design‐win” agreement to develop the product, and who share the stochastic demand information. To encourage the supplier for more aggressive capacity expansion, the buyer reserves capacity upfront by paying a deductible fee. As capacity expansion demonstrates diseconomy of scale in this context, we assume convex capacity costs. We show that as the buyer's revenue margin decreases, the supplier faces a sequence of four profit scenarios with decreasing desirability. We examine the effects of market size and demand variability to the contract conditions. We propose two channel coordination contracts, and discuss how such contracts can be tailored for situations where the supplier has the option of not complying with the contract, and when the buyer's demand information is only partially updated during the supplier's capacity lead‐time.

Incentive Schemes for Semiconductor Capacity Allocation: A Game Theoretic Analysis

Production and Operations Management 2005 14(2), 175-188
We study incentive issues that arise in semiconductor capacity planning and allocation. Motivated by our experience at a major U. S. semiconductor manufacturer, we model the capacity‐allocation problem in a game‐theoretic setting as follows: each product manager (PM) is responsible for a certain product line, while privately owning demand information through regular interaction with the customers. Capacity‐allocation is carried out by the corporate headquarters (HQ), which allocates manufacturing capacity to product lines based on demand information reported by the PMs. We show that PMs have an incentive to manipulate demand information to increase their expected allocation, and that a carefully designed coordination mechanism is essential for HQ to implement the optimal allocation. To this end, we design an incentive scheme through bonus payments and participation charges that elicits private demand information from the PMs. We show that the mechanism achieves budget‐balance and voluntary‐participation requirements simultaneously. The results provide important insights into the treatment of misaligned incentives in the context of semiconductor capacity‐allocation.