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How Sourcing of Interdependent Components Affects Quality in Automotive Supply Chains

Anupam Agrawal1; Suresh Muthulingam2; Tharanga Rajapakshe3

1 Mays Business School, Texas A&M University, College Station, Texas, 77843, USA · 2 Smeal College of Business, The Pennsylvania State University, University Park, Pennsylvania, 16802, USA · 3 Warrington School of Business Administration, University of Florida, Gainesville, Florida, 32611, USA

Production and Operations Management 2017

In the automotive industry, many firms source key components from different suppliers, even though the components may function interdependently. In this study, we investigate how component level interdependence impacts quality performance and analyze how various operational factors moderate this relation. We synthesize information from several case studies to model the quality challenges faced by an automotive firm. For several sub‐assemblies that go into its products, the firm sourced key components from two different suppliers. The sub‐assemblies would fail whenever a component fails, but due to interdependent operations, failure of one component could cause the failure of the other. The firm found it challenging to improve the suppliers' quality performance as it was difficult to trace the failures to specific components. Our analysis reveals that – (i) the impact of interdependence is governed by the supply chain structure: reducing the interdependence between components improves quality when suppliers provide the components, but reducing interdependence worsens quality when the firm manufactures the entire sub‐assembly; and (ii) the relation between interdependence and quality performance is moderated by factors such as penalties, production costs, and interdependence costs. Additionally, we find that quality performance is lower when the firm outsources the components than when the firm manufactures the entire sub‐assembly. We identify coordinating mechanisms that leverage incentives and penalties to bridge the quality performance gap.

DOI
10.1111/poms.12700
Volume
26 (8)
Pages
1512-1533
Language
en
Export
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Sources
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