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ABC Classification: Service Levels and Inventory Costs

Ruud H. Teunter1; M. Zied Babai2; Aris A. Syntetos3

1 Department of Operations, University of Groningen, PO Box 800, 9700 AV Groningen, The Netherlands, · 2 BEM‐Bordeaux Management School, 680 cours de la Libération, 33405 Talence Cedex, France, · 3 Centre for Operational Research, University of Salford & Applied Statistics, Manchester M5 4WT, UK,

Production and Operations Management 2010

ABC inventory classifications are widely used in practice, with demand value and demand volume as the most common ranking criteria. The standard approach in ABC applications is to set the same service level for all stock keeping units (SKUs) in a class. In this paper, we show (for three large real life datasets) that the application of both demand value and demand volume as ABC ranking criteria, with fixed service levels per class, leads to solutions that are far from cost optimal. An alternative criterion proposed by Zhang et al. performs much better, but is still considerably outperformed by a new criterion proposed in this paper. The new criterion is also more general in that it can take criticality of SKUs into account. Managerial insights are obtained into what class should have the highest/lowest service level, a topic that has been disputed in the literature.

DOI
10.1111/j.1937-5956.2009.01098.x
Volume
19 (3)
Pages
343-352
Language
en
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